Turning Muddy Concrete into Reusable Product
Baton Rouge, Louisiana, USA
A Baton Rouge concrete recycler struggled with heavy mud contamination due to frequent rainfall. After trying traditional screening plants and trommels with limited success, the business adopted a larger FlipScreen unit. The result was highly effective mud separation, minimal waste, and significant recovery of reusable concrete product.
Conway Concrete Recycling
Operating in Baton Rouge, where rain falls nearly six months of the year, excessive mud contamination made concrete recycling extremely difficult. Traditional screening plants and small trommels failed to effectively separate mud from concrete. Wet material reduced recovery rates, increased waste, and made it challenging to produce clean, reusable aggregate. The business needed a screening solution capable of handling heavy moisture while maintaining efficiency and product recovery.
Challenge
After researching alternatives, the team invested in a larger FlipScreen unit. The machine’s agitation and ability to work effectively with water allowed it to break apart mud-bound material and cleanly separate concrete from slurry. Unlike previous equipment, the FlipScreen processed wet material efficiently, minimizing blockages and maximizing usable output. Its performance in real-world wet conditions proved superior to conventional screening methods previously used.
Solution
The FlipScreen became the most successful machine the company has used for separating mud from concrete. It significantly reduced waste and prevented valuable rock from being discarded. Even in consistently wet conditions, the operation now achieves clean material recovery with minimal loss. The business reports high satisfaction with both performance and support, and considers the machine a critical part of its recycling operation.
Result
Wet-weather concrete recycling made efficient and profitable
Recycling
WL130
Mud-contaminated recycled concrete
Industry:
FlipScreen Model:
Material:
Turning Muddy Concrete into Reusable Product
Baton Rouge, Louisiana, USA
Operating in Baton Rouge, where rain falls nearly six months of the year, excessive mud contamination made concrete recycling extremely difficult. Traditional screening plants and small trommels failed to effectively separate mud from concrete. Wet material reduced recovery rates, increased waste, and made it challenging to produce clean, reusable aggregate. The business needed a screening solution capable of handling heavy moisture while maintaining efficiency and product recovery.
Challenge
After researching alternatives, the team invested in a larger FlipScreen unit. The machine’s agitation and ability to work effectively with water allowed it to break apart mud-bound material and cleanly separate concrete from slurry. Unlike previous equipment, the FlipScreen processed wet material efficiently, minimizing blockages and maximizing usable output. Its performance in real-world wet conditions proved superior to conventional screening methods previously used.
Solution
The FlipScreen became the most successful machine the company has used for separating mud from concrete. It significantly reduced waste and prevented valuable rock from being discarded. Even in consistently wet conditions, the operation now achieves clean material recovery with minimal loss. The business reports high satisfaction with both performance and support, and considers the machine a critical part of its recycling operation.
Result
Recycling
WL130
Wet-weather concrete recycling made efficient and profitable
Mud-contaminated recycled concrete
Industry:
FlipScreen Model:
Material:
A Baton Rouge concrete recycler struggled with heavy mud contamination due to frequent rainfall. After trying traditional screening plants and trommels with limited success, the business adopted a larger FlipScreen unit. The result was highly effective mud separation, minimal waste, and significant recovery of reusable concrete product.
Conway Concrete Recycling
Turning Muddy Concrete into Reusable Product
Baton Rouge, Louisiana, USA
Operating in Baton Rouge, where rain falls nearly six months of the year, excessive mud contamination made concrete recycling extremely difficult. Traditional screening plants and small trommels failed to effectively separate mud from concrete. Wet material reduced recovery rates, increased waste, and made it challenging to produce clean, reusable aggregate. The business needed a screening solution capable of handling heavy moisture while maintaining efficiency and product recovery.
Challenge
After researching alternatives, the team invested in a larger FlipScreen unit. The machine’s agitation and ability to work effectively with water allowed it to break apart mud-bound material and cleanly separate concrete from slurry. Unlike previous equipment, the FlipScreen processed wet material efficiently, minimizing blockages and maximizing usable output. Its performance in real-world wet conditions proved superior to conventional screening methods previously used.
Solution
The FlipScreen became the most successful machine the company has used for separating mud from concrete. It significantly reduced waste and prevented valuable rock from being discarded. Even in consistently wet conditions, the operation now achieves clean material recovery with minimal loss. The business reports high satisfaction with both performance and support, and considers the machine a critical part of its recycling operation.
Result
Recycling
WL130
Wet-weather concrete recycling made efficient and profitable
Mud-contaminated recycled concrete
Industry:
FlipScreen Model:
Material:
A Baton Rouge concrete recycler struggled with heavy mud contamination due to frequent rainfall. After trying traditional screening plants and trommels with limited success, the business adopted a larger FlipScreen unit. The result was highly effective mud separation, minimal waste, and significant recovery of reusable concrete product.
Conway Concrete Recycling
6 a.m - 9 p.m (Mon - Sun)
contact@strongx.com
+259 (0) 256 215